Optimization of design and FDM Process Parameters for Enhanced Mechanical Performance of 3D Printed Woven Fabric Structures
Keywords:
fiber, yarn, fabric formation, manufacture, processing, weaving, 3-D printingAbstract
Fused Deposition Modeling (FDM) is a widely used additive manufacturing technique capable of producing textile-like structures using thermoplastic polymers. This study focuses on optimizing 3D printed woven fabrics using PLA filament. Mechanical characterization through tensile and flexural testing was conducted in both warp and weft directions. A Taguchi L9 orthogonal array was employed for efficient experimental design. The results were analyzed using response table and main effect plots, and the mechanical properties were optimized using regression modeling in MINITAB. Findings reveal that different properties are governed by different parameters. Layer height significantly influenced strength while design played a key role in modulus. Directional anisotropy was observed with notable differences in mechanical behavior between warp and weft orientations. Optimal parameter combinations were identified for individual properties. Twill design with higher layer height and temperature showed enhanced flexibility, while basket weaves with moderate settings favored strength. The study provides valuable insights for tailoring FDM-printed textile structures, paving the way for high-performance, customizable, and scalable fabric applications.
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